ZF's AxTrax 2 LF electric axle for city buses to hit show floor at APTA EXPO 2023

Oct. 9, 2023
The AxTrax 2 LF features a compact design to help maximize the available space for batteries and enhance manufacturer’s design flexibility for the passenger compartment.

ZF's AxTrax 2 Low-Floor (LF) electric axle for city buses will be showcased for the first time publicly in North America at APTA EXPO 2023. The new axle represents ZF’s latest e-mobility solution to support the commercial vehicle industry’s transformation towards a more sustainable future. The series production of AxTrax 2 LF is set to commence in 2025.

“Adding AxTrax 2 LF to our comprehensive range of electric powertrains is a powerful expansion of our game-changing scalable and modular e-Drive kit,” said Vice President of Commercial Vehicle Driveline Systems, Americas for ZF Group Christian Feldhaus. “In addition to extending our bus technology portfolio, AxTrax 2 LF represents the latest step in ZF’s support for commercial vehicle manufacturers towards the transition to zero emission technologies. Whether it is components or complete turn-key systems, ZF has a wide range of solutions to help electrify manufacturers’ vehicle platforms worldwide.”

The AxTrax 2 LF is an axle-based, modular and integrated system, featuring a compact design to help maximize the available space for batteries and enhance manufacturer’s design flexibility for the passenger compartment. It is designed and manufactured inhouse and benefits from ZF’s extensive e-powertrain expertise. As part of ZF’s modular platform approach, the technology improves system performance and efficiency and is designed for demanding bus applications. Having a similar installation space as its predecessor, AxTrax AVE, the new axle is fully compatible with ZF’s air suspension and wheel-end solutions. On the software side, AxTrax 2 LF also benefits from ZF’s extensive experience in producing advanced functions such as axle condition monitoring and cyber security.

Highly efficient and powerful, AxTrax 2 LF is available in two variants. These offer continuous power outputs of 260 kW and 360 kW and peak torque of 16,740 lb-ft and 27,500 lb-ft respectively. With the more powerful variant, it is possible to power articulated buses up to 64,000 lbs with one driven axle as a 6x2 configuration. Both models feature two integrated electric Permanent Magnet Synchronous motors, as well as two separate 800V silicon carbide inverters.

Compared to its predecessor, AxTrax 2 LF offers up to 10 percent energy saving and is well suited for the frequent stop-start nature and relatively low average speeds of city bus journeys. Its new oil cooling system adapts the oil flow rate to help maximize efficiency, optimizing operating temperature and lubrication.